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Kapil
Senior Engineer with 10+ years in In-Process Quality at Manufacturing Firms
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Competencies
Extensive experience in process monitoring, audits, and inspection to maintain high-quality standards.
Proficient in preparing and managing Production Part Approval Process documentation to ensure compliance.
Hands-on experience in CNC machining and spring forming processes, optimizing manufacturing precision.
Skilled in calibration procedures and incoming quality checks to prevent defects early in production.
Conducted process and product audits to ensure adherence to quality standards and regulatory requirements.
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Summary
Dedicated Senior Quality Engineer with over a decade of expertise in process monitoring, audits, and documentation within manufacturing industries. Skilled in ensuring product quality and process efficiency.
Key Achievements
- Ensured product quality compliance through rigorous process monitoring and inspections.
- Led internal audits to uphold quality standards, reducing defect rates.
- Maintained comprehensive quality records for pre-dispatch and in-process inspections.
- Expertise in PPAP documentation and GD&T symbols to enhance quality assurance.
- Streamlined calibration and incoming quality processes, improving overall efficiency.
Experience
Senior Engineer (In-process quality)
Monitoring the process for ensuring the quality of product as per standard. Maintaining Quality records (during in process and pre-dispatch inspection). Internal audit (process audit, Product audit) as per MIS-P & Control Plan. Conducting the re-validation audit as per MSIL Plan. To identify CTQ & CTP area to improve the product & process quality. Have good knowledge / experience of JIG Accuracy and improvements in process. Daily checking Endurance testing & Case Depth testing & FML check sheet. Responsible for red bin analysis, PDI defect analysis find out root cause & taken action to reduce rejection & rework rate. Customer handling while customer audit’s, Audits preparation as per customer requirements. Preparation of work instruction sheet (WIS) according to the product & process change. To Maintain & update in process standard with reference to the drawing & customer complaints. Poke-Yoke implementation which leads zero rejection, focus on accuracy of tool & components. Updating the Process control standard, Inspection check sheet as per MIS-P & past defect history. Maintain part accuracy as per customer requirements. 100% involvement in new development parts & its fit & function. Develop samples for DP, PP & MPT (Mass Production Trial) & Pilot trial. Knowledge about PPVT (Peak Production Verification Trial)