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Elavarasan

Assistant Manager (R&D & Technical Services)

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Chennai, Tamil Nadu, India
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Competencies

Polymer Processing (Twin Screw Extrusion, Compounding, Film Extrusion)

Demonstrated experience with Polymer Processing (Twin Screw Extrusion, Compounding, Film Extrusion).

Color & Additive Masterbatch Development

Demonstrated experience with Color & Additive Masterbatch Development.

SAP PP (Production Planning)

Demonstrated experience with SAP PP (Production Planning).

Thermal Characterization – DSC, TGA

Demonstrated experience with Thermal Characterization – DSC, TGA.

Engineering Plastics & Thermoplastic Processing

Demonstrated experience with Engineering Plastics & Thermoplastic Processing.

Education

B.E, Manufacturing Engineering
Central Institute of Plastics Engineering & Technology (CIPET), Chennai
2013 - 2017
SSLC
Indian Matric Hr. Sec. School, Harur
2011 - 2013
HSC
Indian Matric Hr. Sec. School, Harur
2009 - 2011

Languages

TamilRead, Write & Speak
EnglishRead, Write & Speak
HindiRead & write

Summary

Assistant Manager (R&D & Technical Services) open to new opportunities

Experience

Assistant Manager (R&D & Technical Services)

BLEND COLOURS PVT LTD
Feb 2025 - Present

Lead process development and optimization for polymer masterbatches, focusing on color uniformity, dispersion, and process stability.. Utilize spectrophotometers (DataColor 200/400/700, X-Rite, Global Color) for precision color measurement and matching.. Execute trials for polyolefin and engineering plastics, optimizing processing conditions to meet customer-specific requirements.. Conduct mechanical characterization of polymer materials including Melt Flow Index (MFI), density, carbon black content, moisture analysis, and physical property evaluation.. Perform thermal characterization using DSC and TGA for material identification, thermal stability assessment, and product validation.. Conduct formulation optimization to improve product performance and reduce manufacturing costs.. Prepare and submit PPAP documentation including test reports, COA, process data, and technical documentation as per customer requirement.. Handle customer complaints using 8D problem solving methodology, identifying root cause and implementing corrective and preventive actions.. Ensure compliance with ROHS, EN71, IS, and FDA standards through proper pigment and additive selection.. Prepare and validate process documentation, reports, and quotations through ERP/SAP systems.. Provided technical support and troubleshooting for customer processing issues in film, molding, and woven sack applications.

QC & NPD Executive

ALOK MASTERBATCHES PVT LTD
Sep 2022 - Jan 2025

Developed color recipes for various materials, including plastics, to match client or industry standards, using specialized equipment such as spectrophotometers and color formulation software.. Developed and compounded thermoplastics (polyolefins and engineering plastics) masterbatches for color, additive filler, and specific requirements such as metallic finishes, including Color Masterbatch, White Masterbatch, Black masterbatch, UV Masterbatch, and Filler Masterbatch.. Maintained up-to-date Quality Management System (QMS) documentation (ISO 9001 for quality, ISO 14001 for environmental management, etc.).. Performed plastics testing using MFI (Melt Flow Index), Muffle Furnace, Moisture analyzer, Spectrophotometer, Specific gravity, Carbon Black Content, Bulk Density, Filter testing, and Press machine.. Assisted in internal and external quality audits, ensuring adherence to ISO standards.

Research & Development Engineer

PRABHU POLYCOLOR PVT LTD
Apr 2020 - Aug 2022

Formulated and tested color, additive, and filler masterbatches for polyolefins, PET, and engineering polymers.. Performed melt flow index, color difference (ΔE), and thermal stability testing to ensure process consistency.. Conducted DOE experiments for process improvement and cost optimization.. Collaborated with marketing to provide technical data sheets and customer support for application trials.

Junior Engineer

SRI SAPTHAGIRI POLYMERS
Sep 2017 - Oct 2019

Operated and optimized extrusion lines for PVC and polyolefin masterbatches.. Monitored production parameters (temperature, RPM, throughput) to improve yield.. Performed QC testing – MFI, moisture, density, dispersion checks.. Supported troubleshooting activities and preventive maintenance.

Skills

Polymer Processing (Twin Screw Extrusion, Compounding, Film Extrusion)Color & Additive Masterbatch DevelopmentSAP PP (Production Planning)Thermal Characterization – DSC, TGAEngineering Plastics & Thermoplastic Processing
Published on CazVid - Oct 20, 2026
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