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Sergio
Transformer - Continuous Improvement Engineer
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Competencies
Demonstrated experience with Microsoft Office.
Demonstrated experience with Minitab.
Demonstrated experience with Leading2Lean.
Demonstrated experience with Microsoft Project.
Demonstrated experience with Microsoft Visio.
Education
Languages
Summary
Transformer - Continuous Improvement Engineer open to new opportunities
Experience
Control, Safety and Occupational Health Manager (Gerente de Control, Seguridad e Higiene) | Quality Management Systems Specialist
Led site programs covering occupational safety and health, environmental risk, regulatory compliance, emergency preparedness, operational continuity, preventive health, contractor controls, and departmental resources in a construction environment.. Designed and implemented rock-blasting execution, evacuation, and shelter procedures for high-risk construction work; recorded zero accidents, fatalities, regulatory fines, and work stoppages caused by improper execution.. Built an ANDON-based access-control application to verify employee and contractor medical coverage, REPSE, SIROC, and DC-3 compliance before site entry, strengthening workforce traceability and controls aligned with STPS, IMSS, Civil Protection, and Fire Department requirements.. Implemented preventive medical care and chronic-disease monitoring, reducing employee sick leave and associated absenteeism costs by 60%; added bioimpedance monitoring to identify hydration and health needs.. Optimized basic and task-specific PPE requirements, specifications, and purchasing, producing MXN 240,000 in annual savings while maintaining protection standards.. Reduced annual departmental spending by 55%, equal to MXN 1,372,800, through procurement, service, and resource optimization while maintaining safety and operating standards.. Developed internal DC-3 certification and training for employees and external personnel, producing MXN 280,000 in annual financial impact and strengthening workforce competency and STPS compliance.. Coordinated multidisciplinary teams, contractors, and external stakeholders; communicated operational risk to senior management and supported ISO 9001 system implementation, Kaizen, Gemba, and 5S initiatives.
Regional Quality Supervisor
Supervised four new-launch quality engineers and coordinated planning with eight process engineers and one specialist operator; directed laboratory and metrology activity planning.. Managed audits, deviations, structured problem solving, KPIs, supplier controls, policy deployment, the annual quality budget, workforce planning, job leveling, and skill matrices in an automotive manufacturing environment.. Developed internal training in problem solving, statistical methods, Lean manufacturing, and the Autoliv Production System for technical and management teams.
Regional Quality Engineer and Internal Safety Representative
Performed safety and 5S audits as an internally certified Safety Representative and supported ISO 14001, IATF 16949, corporate QMS, and Autoliv Production System audits.. Administered controlled documentation, registers, point-change analysis, and Leading2Lean modules and coordinated deviations, layered process audits, and approval workflows.. Applied PFMEA, Control Plans, APQP, MSA, capability studies, SPC, 5 Why, 8D, Ishikawa, and PDCA to identify risk, investigate problems, and implement controls in machine-build processes.
Quality Engineer
Managed customer, supplier, and production quality for injection-molded automotive parts, including complaint investigation, risk analysis, PFMEA and Control Plan updates, PPAP, AQL, metrology, and incoming and outgoing inspection.. Performed internal and external audits to ISO 9001, TS 16949, and IATF 16949 requirements for customers including Denso, Panasonic, and Autoliv.
Quality Engineer
Managed customer, supplier, and production quality for printed circuit board manufacturing, including complaint investigation, reliability and process audits, electrical testing, AQL, MRB, and ISO 9001, UL, and IPC audits.
Production and Process Engineer
Managed production and process improvement for fiberglass automotive molding, reliability test equipment, work instructions, customer complaints, incoming and outgoing quality, and initial ISO 9001:2008 certification for Kenworth operations.
Engineering Intern | Tool Shop and New Project Releases
Inspected new tooling and fixture proposals and completed inspections of machine repairs.