Senior Manufacturing Engineer

Senior Manufacturing EngineerLocation: Fitchburg, MA, US, 01420Job ID: 114940The salary range for this position is $96,702 - $138,284.
Learn why Leonardo DRS is a great place to work!https://www.leonardodrs.com/careers/
We are the primary contractor for the U.S. Navy’s Columbia-class ballistic missile submarine's integrated electric propulsion system. Awarded contracts exceeding $3 billion, We design and manufacture the large, advanced electric drive motors and components that power the new submarines.
Job SummaryDRS NPS has an immediate need for a Senior Manufacturing Engineer to provide direct engineering support to specialized manufacturing operations in our Fitchburg, MA location. This person is responsible for Lean manufacturing process flow, design/development of production tools, and creation of detailed work instructions.Additionally, this person would work directly with manufacturing department personnel on training and production readiness. He/she will work closely with engineering, program management, supply chain and manufacturing to achieve objectives in a fast paced and dynamic environment. Assignments can range from new product proposal support to new product DFx and introduction to sustainment and continuous improvement of existing product lines.
Job ResponsibilitiesDevelop and implement Lean manufacturing process flow to support product lines in a low volume, high mix environment.Develop detailed work instructions that meet product quality, customer, and contractual requirements in a defense contract environment.Provide direct engineering support to manufacturing operations.Define tooling and fixturing requirements and work directly with the CAD design team to develop, manufacture, and commission in support of manufacturing operations.Development of manufacturing operations including factory layout and workflow using Lean manufacturing techniques and principles.Evaluate, recommend, and transition products from design to manufacturing to minimize production costs using Design for Manufacturing (DFx) and Lean process flow approach.Maintain and improve manufacturing process documentation necessary to effectively communicate design intent to manufacturing personnel.Lead Kaizen events, 6S advancement, and continuous improvement initiatives.Lead problem solving activities using problem solving techniques such as 8D, 5Y, Ishikawa to perform RCCA.Contribute to customer relationships.Has initiative and able to work effectively with little direction seeking general guidance on new assignments as needed.
QualificationsBachelor’s degree in an applicable engineering field with 8 years applicable engineering experience or equivalent combination of education/training and experienceSpecialties may include production, industrial, welding, tooling, testing, processing, and roboticsUS Citizenship is requiredAbility to obtain a security clearance is required.
Additional Desirable Qualifications, Skills and KnowledgeBroad understanding of electro-mechanical and mechanical equipmentGeometric Dimensioning and TolerancingExperience with motor assembly techniques such as winding, insulation and VPIExperience or knowledge with machining, large fabrications, and castingsWelding, brazing, and NDT processesOverhead bridge crane and rigging experience or knowledgeAble to visualize and comprehend manufacturing equipment or tooling problems and understand the interrelationships of factors affecting the situation.Lean/Six-Sigma experience/training/certificationInterpersonal and communication skills needed to positively influence production processesDetail oriented with a desire to be hands-onAbility to learn new skills quickly and assume additional responsibilitiesMust possess strong critical thinking and problem solving skillsStrong knowledge of personal computer software tools like MS Excel and WordKnowledge of Solid Works or other 3D modeling program
U.S. Citizenship required. This position may require an active DOD security clearance or the ability to obtain such clearance within a reasonable time after commencement of employment.
Taking care of our people is a top priority at Leonardo DRS:Competitive salaries and comprehensive benefits, including medical, dental, and vision coverage, a company contribution to a health savings account, telemedicine, life and disability insurance, legal insurance, and a 401(k) savings plan. Wellness programs that focus on physical, emotional, and financial well-being. Offer programs and activities to support career-growth, professional development, and skill enhancement. Offer flexible work schedules with our 9/80 program, competitive vacation, health/emergency leave, paid parental leave, and community service hours.